Pneumatics in Theme Parks

As we celebrate National Roller Coaster Day, it’s the perfect opportunity to take a look behind the scenes at the technology powering your favourite rides.

The Power Behind the Fun – Pneumatics in Theme Parks- How Camozzi Pneumatics Power Theme Parks

As we celebrate National Roller Coaster Day, it’s the perfect opportunity to take a look behind the scenes at the technology powering your favourite rides. From the dramatic drops of log flumes to the animated props (or animatronics) that bring stories to life, Camozzi pneumatic components play a critical role in delivering safe, reliable, and immersive experiences in amusement parks across the UK and beyond.

The Hidden Force: Why Pneumatics?

Pneumatics are the unsung heroes of theme park engineering. Known for being cleaner, more cost-effective, and easier to maintain than hydraulic systems, pneumatic components are ideal for applications where safety, speed, and efficiency are paramount.

Camozzi’s extensive pneumatic product range supports a variety of ride and attraction mechanisms, offering long-lasting performance with enhanced durability thanks to our specialist scraper seal technology and compact designs.

Where You'll Find Camozzi Products in Action

1. Ride Restraint Systems

Purpose: Secure passengers during the ride using either a pneumatic mechanism paired with a seatbelt or a fully hydraulic system.

Camozzi Products: Standard ISO Cylinders – Series 61 & 63

Benefits: Scraper seal technology developed for harsh conditions, longevity, cleaner operation than hydraulics. Plus cost efficient compared with hydraulics.

2. Brake Run on Tracks

Purpose: Control car speed at the end of the ride or during transitions.

Camozzi Products: Standard ISO Cylinders – Series 61 & 63

Benefits: Smooth braking, low maintenance, suitable for modular setups with multiple brake zones.

3. Animations & Themed Props (Animatronics)

Purpose: Create interactive effects like air bursts or smoke in 4D cinemas or character movements.

Camozzi Products: Single Acting Cylinders – Series 31 / 32 / QP

Benefits: Spring return for quicker reaction, ideal for timed or sudden effects. Energy & cost efficient compared to hydraulic systems.

4. Gate Openings & Safety Doors

Purpose: Drop-away doors or barriers at the ride start for controlled access.

Camozzi Products: Compact Cylinders with long strokes - Standard ISO cylinders - Series 31 / 32 / QP

Benefits: Space-saving, reliable actuation, energy & cost efficient compared to hydraulic systems.

5. Loading Area Platform Drops

Purpose: Floor segments that drop away for loading/unloading, often on water rides.

Camozzi Products: Heavy Duty Cylinders – Series 40 (160–320 Ball Cylinders)

Benefits: High weight capacity, cleaner alternative to hydraulics, no power pack needed. Energy & cost efficient compared to hydraulic systems.

6. Pneumatic Control Panel Case Study – Log Flume

Project Spotlight: Camozzi supplied a bespoke control system for a 4-lane log flume, comprising:

12 manually operated lever valves (Series 1, 3 & 4)

48 flow control valves

Valve-controlled ISO cylinders

Benefits: Precision control, modular design, ideal for family-friendly rides.

At the heart of Camozzi’s UK operations is our dedicated Automation Centre, where our expert engineering team designs and builds high-quality pneumatic and electro-pneumatic control panels tailored to customer specifications. With decades of experience and a commitment to innovation, the centre can quickly deliver reliable, efficient, and cost-effective solutions for a wide range of industrial and automation applications - including theme parks.

Pneumatics vs. Hydraulics: When to Use What

Lighter rides (like children’s attractions or animatronics) often benefit more from pneumatic systems due to:

• Lower force requirements

• Lower cost outlay

• Better energy consumption

• Lower running costs

• Simpler installation & maintenance

• Safer, cleaner operation

Larger rides may favour hydraulics when extremely high forces or low compressibility is needed — but Camozzi’s pneumatic range still plays a vital support role in many elements of even the biggest roller coasters.

Why Theme Parks Choose Camozzi

✔ Proven success in real-world applications

✔ Customised control panel design and build

✔ Reliable, ‘built-to-last’ products

✔ Cost-effective, clean, and easy to maintain

From high-impact motion to subtle special effects, Camozzi brings precision and dependability to the world of themed entertainment.

Want to learn more?

📩 Contact our team to explore pneumatic solutions for your amusement project.

sales@camozzi.co.uk